AFDEX: Intelligent Metal Forming Simulation
AFDEX (Adviser for Metal Forming process Design EXpert) is more than just simulation software; it is a true "Glass Box" for manufacturing engineers seeking flawless production. Based on advanced rigid-thermoviscoplastic Finite Element Analysis (FEA), AFDEX allows you to visualize the internal mechanics of your metal forming process with unmatched clarity. From complex automotive components and specialized piping to high-performance aerospace fasteners, AFDEX transforms costly, time-consuming trial-and-error into a predictable, data-driven science.
We recognize the immense pressure to reduce material scrap and extend die life. AFDEX directly addresses these challenges by giving you precise control over material flow, temperature distribution, and stress concentration during both cold forming and hot forging simulation. This comprehensive virtual environment enables engineers to predict potential defects like cracks, laps, and under-filling, allowing for process correction and die design optimization long before any physical tooling is commissioned. With AFDEX, you gain the confidence to pursue complex geometries and multi-stage processes, ensuring product quality and dramatically accelerating your time-to-market.
Why Leading Manufacturers Choose AFDEX
Optimized for Multi-Stage Forming Processes
Complex components often require intricate, multi-step production lines. AFDEX is specifically optimized to simulate automatic multi-stage cold and hot forging sequences. The software automatically handles the transfer of material history—including strain hardening and temperature changes—from one stage to the next, ensuring that your simulation results match the reality of the final product.
Intelligent Defect Prediction & Visualization
Eliminate scrap before it happens. AFDEX empowers engineers to predict and prevent critical defects such as:
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Material Overlaps (Laps) & Folds: Identify areas where material flows incorrectly, weakening the structure.
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Under-filling: Ensure the die cavity is completely filled to meet dimensional tolerances.
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Flow Lines: Visualize metal flow lines (fiber flow) to maximize the structural integrity and fatigue life of the forged part.
User-Friendly "Democratized" Simulation
You shouldn't need a PhD in computational mechanics to run a simulation. AFDEX features a revolutionary intelligent adaptive meshing system. It automatically generates and refines the mesh in areas of high deformation, removing the need for complex manual setup. This makes high-end simulation accessible to process designers and field engineers alike.
Maximize ROI: Reduce Time and Material Costs
In the competitive world of manufacturing, efficiency is profit. By validating die designs virtually, AFDEX users typically report a 40% reduction in process development time. Furthermore, by optimizing the billet size and reducing flash, manufacturers can achieve significant material cost savings, directly impacting the bottom line.
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